Overview		Sample Project

• Proven & Respected Capabilities
• Global Expertise & Experience
• Extensive Domain Knowledge

The factory automation division at Global CyberSoft is well known in the high-tech and semiconductor industry. Our proprietary software designed specifically for the semiconductor industry has been widely used to ensure smooth production management, and our engineering teams have been deployed to state-of-the-art manufacturing facilities around the world. Importantly, our expertise extends far beyond the semiconductor industry, into plasma/LCD and other complex and capital intensive manufacturing areas. Put short, we can meet your manufacturing and process control needs.

Semiconductor Fabs
Factory automation remains the flagship division of Global CyberSoft. Since our establishment, semiconductor factory automation has been the key to our success and reflective of our engineering capabilities. Semiconductor fabs represent multi-million dollar investments and form critical parts of any factory's operational core, particularly given the increasingly complex and precise nature of modern manufacturing methods. Our services have been optimized for this fast-changing and often unforgiving landscape, and key relationships with world-leading companies are testament to our dedication.

Factory automation for the semiconductor industry

• Integration of factory floor equipment with central control systems
• Integration of MES (Manufacturing Execution Systems) with factory floor equipment
• e-diagnostics and e-fieldTM services leveraging internet technologies
• SPC (Statistical Process Control) through analysis of real-time data
• Recipe management for enhanced process yield and throughput
• Integration process management for equipment controls for OEE (Overall Equipment Efficiency), data collection and recipe management capabilities
• Design and development of cell and station controller applications for integration with SPC, AEC/APC (Advanced Process Control) and yield improvement systems
• Modeling, design and implementation of factory-wide systems, including MES, EES (Equipment Engineering Systems), Planning/Scheduling, and Lot ID systems
• Solutions include network equipment control, open architecture communications, SECS/GEM and GEM 300mm Drivers.

FA Capabilities - Fab-wide Solutions

1.   EES: Equipment engineering systems
Global CyberSoft provides complete development, integration, deployment, execution, and support environments for mission-critical EES. We offer specific support with semiconductor fabs, connectivity, visualization, and data storage and management. We are highly capable of:

• e-diagnostics and e-field services
• Data collection and analysis systems
• Engineering Data Acquisition (EDA)/Interface A
• Tool Data Interface (TDI)
• APC
• FDC
• Recipe management systems

2.   MCS: Materials Control Systems
The Global CyberSoft Manufacturing and Materials Control System (MCS) guides the manufacturing process from design through to the last manufacturing function. It is designed for manufacturing environments with multi-layered subassembly production, focusing on:

• Job management
• Carrier tracking
• Route generation
• AMHS equipment management
• MES integration

3.   MES: Manufacturing Execution Systems
We have a respected ability to create unique structures that enable MES systems to forge links between enterprise and equipment levels via:

Engagements:

• Implementation
• Customization
• Configuration
• Maintenance

Capabilities:

• SPC/APC
• Specification management
• Factory operation management
• Scheduling and dispatching
• Materials management
• WIP management
• ERP interface

4.   Systems integration
Integrating modern wafer fabs has become an increasingly complex process, especially as clients demand greater levels of automation to drive increasing productivity. Factory Automation goes far beyond materials handling automation. New-age factory automation optimizes operations, maximizes productive throughput and minimizes interruption risk, equaling more production and less errors.
We offer:

• Equipment characterization/compliance
• Equipment integration
• Field service support
• Equipment data management
• Device drivers
• GEM 300 compliance services

5.   Equipment controls
Semiconductor manufacturers worldwide have invited Global CyberSoft engineers to address their complex requirements for configuring 300mm production tools. We have the expertise and experience to facilitate:

• Real-time equipment controls
• SECS/GEM/300mm host communication
• EFEM
• PLC-based control systems
• HMI/GUI
• Equipment controllers
• Data collection
• Security needs

6.   Intelligent maintenance systems
Global CyberSoft also offers IMS technology integration for capital-intensive manufacturing processes. Manufacturers can seamlessly monitor, predict and mitigate equipment and system failures, thus avoiding costly production disruptions and shutdowns. Overall equipment efficiency can often increase several-fold.

Technical Competences

• OS: MS Windows, Solaris, Linux, AIX
• Languages: C/C++, Java, .NET (C#, VB.NET, ASP.NET), ASP, PHP, Visual Basic, Delphi, Perl
• Distributed technologies: .NET, COM/DCOM, CORBA, EJB, RMI, Web services
• Framework, Patterns: MFC, MVC, J2EE, Struts, Spring
• Application servers: IBM WebSphere, JBOSS/Tomcat
• RDBMS: Oracle, DB2, MS-SQL
• SCADA-HMI: iFIX, Exaquantum PIMS, ControlBuild, LabView
• Semiconductor standards and processes: 200mm, 300mm
• FPD manufacturing processes
• Fab-wide solutions: MES, EES, APC, SPC, FDC, RMS
• PLC: FAM3, MELSEC, S7, Omron, NI-cRI